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Build a chuck box

Make camp cooking easier and more convenient with this portable kitchen box.

chuckbox-550

WHAT YOU’LL NEED:

  • Your cooking gear
  • Tape measure
  • 9/16″ plywood (You’ll need one sheet for the small size box shown.)
  • 4 1″ x 3″ oak planks for legs (The average height for the swing-down work surface should be 30″ to 34″)
  • Scrap wood for drawer rails
  • Carriage bolts and wing nuts
  • Carpenter’s glue
  • Sandpaper
  • Drill and bits
  • Fine-toothed saw
  • Chain and eye screws (Instead of chain, you can substitute cable or cord.)
  • Paint
  • Exterior wood screws
  • Trunk handles (The box will be heavy, so choose handles that are strong and easy on the hands.)
  • Two eye screws and swing hooks
  • Piano hinge
  • Sturdy plastic wash tubs for drawers

WHAT YOU’LL DO

Step 1: Gather all the cooking and cleaning gear you want to store in your chuck box. This will determine the size of your chuck box and how the inside is designed. The box shown here is just one example of how your box could look. Some boxes have only one or two drawers to make room for larger items such as pots and pans. It’s up to you.

Once you have decided on the size and shape of your box, cut out all the plywood pieces. Sand, prime and paint all plywood surfaces and edges before assembling. This is much easier than painting the box afterward.

Step 2: Screw and glue the box together. Remember to pre-drill all screw holes and countersink the heads for a neat finish. After your box is assembled, lightly sand and then brush on a second coat of paint.

Step 3: Lay the painted door in position and carefully screw on the piano hinge.

chuckbox-2

Step 4: Close the door and determine the position of the eye screws and swing hooks. Screw them in place.

Step 5: Attach the trunk handles. (You might want to use nuts and bolts for this so the handles are extra strong. Some larger boxes many need two handles per side.)

YOU CAN ADD SOME LEGS

Adding legs can get your chuck box off the ground and easily accessible. If you don’t have a tailgate or picnic table to set your chuck box on, this is definitely the way to go. The legs store flat and can be attached with no tools needed using wing nuts and carriage bolts.

The legs can be made from 2″ x 4″ fir or 1″ x 3″ oak. The oak is more expensive but will be stronger and last longer. Make sure the legs are angled outward enough so the box is sturdy when the front is open and in use.

21 Comments on Build a chuck box

  1. Who’s the one that named this thing a “Chuck Box”? I only ask because my scout leader was named Chuck. Weird Huh? I always assumed that It was the “Chuck Box” because He built the supply container. The things that you find out.

  2. Make sure the stuff you want to put in your box will fit! (before you start cutting the wood) It is more important that a full roll of paper towels will fit inside than making sure it can be made out of exactly one sheet of plywood!

    But be careful about making it too big too! Bigger is definitely not better if it won’t fit in any of your vehicles!

  3. scouter602 // May 5, 2015 at 9:35 pm // Reply

    Teach a woodworking merit badge where the boys make the box. Teach the class by patrol, and let them decorate as they see fit too.

  4. Using 4 metal Conduit anchors set at angles on both sides with a wood strip as a stop, the leg poles can slip into place without the nuts and bolts (that magically disappear). By bolting 4 conduit anchors on the top, the legs become handles and the “Chuck” can be carried like a stretcher by up to 4 boys.

  5. My troop even put plastic granite sheeting on the fold out surface, and we made the legs so that we could make them stick out sideways out of the box so we could move it easier.

  6. Mom of 2 Scouts // June 10, 2014 at 5:07 pm // Reply

    I just saw this and asked my Boy Scout if he knew what it was. He told me he did, and proceeded to tell me what it is used for. He leaves this Sunday for Summer camp, so his Troop won’t need them.

  7. Great stuff

  8. With a little planning you could offset the holes for the legs and drill two extra holes, then connect the legs so they stick out parallel to the bottom of the box. This would allow the box to be carried by two or more boys “sedan chair” style, which might be easier for smaller boys.

  9. we put a pipe with groves it and srewed it in so that way it is more stable

  10. I think it could be used for something else important

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